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Shaft Rotation Top towards or Top away

Top Towards    linear-drive  Top Away    traverse-system

Winder for FRP wire (UV line)

Application : Tension controlled winder for UV line with multiple winding headsand capstan. Winder is installed one behind the other with necessary floor space in between for loading and unloading ofbobbin saving floor space.

We offer Winder with Capstan assembly to suit customer requirement - Diameter range of wire and Dimensions and weight of Bobbins to be used, and maximum line speed.

Machine Construction : Machine will be of robust design with head stock, tail Stock, Traverse assembly, Geared Motor, motorized Loading platform etc. mounted on a common base frame.

Number of Winder per line : 10 ( Maximum)
Material : FRP Wire
Bobbin Dimension : Maximum Flange
Diameter : 1200 mm Maximum Weight : 900 Kg

Wire diameter : 0.4 mm to 4 mm( Maximum)
Maximum Line speed : 200 Meters/Minute. Variable speed
Length Counter : Electronic

Bobbin loading : Pintle type between Head stock and Tail stock

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy gear box with heavy duty bearings.

Tail stock

1. Pneumatically operated : Tail stock shaft with pintle is assembled on a sliding housing with heavy duty bearings mounted on a sturdy gear box. Tail stock pintle movement is pneumatically operated with two number air cylinder, solenoid operated. Non return valve, flow control valve are provided in the air line. All pneumatic components will be Festo make.


2. Manually operated : SShaft with pintle is assembled on a pedestal with heavy duty bearings and operated manually with handle. Screw type with handle operates the tail stock pintle movement

Loading / Unloading of Bobbin : Motorized With AC Geared motor. Loading Platform is mounted on a carrier with six number Linear bearing and two number hardened and hard chrome plated Guide shaft.

Adjustable Ramp : provided for loading and unloading of bobbin.

Traverse Assembly : By suitable model of Rollring Traverse unit. Ceramic wire guide pulley is provided. Pitch and traverse length can be adjusted very finely . Traverse speed is automatically synchronized with Bobbin speed. Drive: By suitable A C Motor withReduction gear box.

:Drive Transmission V Belt / Timer Belt

Tension and Speed Control : With AC variable frequency Drive. AC motor operated in Torque mode for automatic speed synchronization with capstan speed and constant tension throughout the winding.

Control Panel : Control Panel with ABB, Siemens or reputed make AC variable frequency drive with accessories are supplied. Individual AC Drive provided for Capstan and each winder.

Operating desk : Provided with Push buttons, Potentiometer and Electronic Counter for each Winder.

Brake : Dynamic braking with DBR.

Safety Guard and Cover : Safety covers provided for all drives.

Sliding door on the front side offered as Optional.

Pneumatic circuit : All pneumatic components will be of Festo Make. And includes FRL unit, Connectors and Tubes.

Capstan assembly

Application : Capstan assembly provided for pulling the wire through the UV system.

Number of Capstan : Two. Both capstan will be driven by common drive. Capstan diameter: 520 mm.

Number of Groove : As required depending on the number of winder. Centre Height: 1000 mm

Drive : By AC Motor with Reduction gear box.

Drive Transmission : Chain Drive

Line Speed Control : By AC Variable frequency drive. Line speed displayed.

Control Panel : Siemens, ABB or reputed make AC variable frequency drive with accessories will be supplied.