R O L L R I N G

Rewinding Line for FRP Wire

Application :Tension controlled Rewinding of FRP or ARP wire.

We offer the Rewinding line with driven type or Non driven type pay off.

Machine Description : Rewinding line consist of Payoff, Dancer assembly, and Take up.

Rewinding Line is offered to suit customer requirements of bobbin dimensions, wire size and speed.

Bobbin Dimensions and filled weight : As per customer needs

Maximum Flange diameter : 1200 mm

Maximum Weight : 900 Kg

Wire Size range : 0.4mm to 6.0mm

Maximum Line speed : 1000 Meters/Minute

Pay-off stand

Bobbin loading : Pintle type between ahead stock and a tail stock.

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.

Tail stock : Tail stock shaft with pintle is assembled on a sturdy housing with heavy duty bearings. We offer pneumatically operated or screw operated tail stock

Loading and Unloading of Bobbin : Motorized with AC geared motor or Alternatively Adjustable Ramp.

Drive (Applicable only for Driven Payoff) : With AC motor

Drive Transmission : V Belt

Speed and Tension Control Dancer assembly

Driven Pay off : Speed is controlled with linear potentiometer and AC variable frequency drive.

Non-driven payoff : Disc brake with precision air pressure regulator.

Brake : Disc Brake

Operating Desk : Provided

Safety Guards and Covers : Safety covers provided for all drives

Sliding cover : on the front side offered on request.

Takeup Stand

Bobbin loading : Pintle type between ahead stock and a tail stock.

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.

Tail stock : Tail stock shaft with pintle is assembled on a sturdy housing with heavy duty bearings. We offer pneumatically operated or manually operated tail stock.

Loading and Unloading of Bobbin : Motorized with AC geared motor or Alternatively Adjustable Ramp.

Bobbin loading : Drive

Drive Transmission : V Belt

Traverse Assembly : With of Rollring Traverse unit. Traverse Pitch and stroke length can be finely adjusted. Traverse speed is automatically synchronized with bobbin speed. Guide carrier with 4 linear bearings and 2 guide shafts are provided for mounting ceramic wire guide pulley.

Length Counter : Electronic

Drive : By AC Motor.

Speed Control : With AC variable frequency drive, speed can be very finely adjusted with a potentiometer. Encoder provided to sense and maintains the line speed set constant throughout the winding.

Drive Transmission : V Belt

Control Panel : Control Panel with ABB/Siemens or similar reputedmake AC variable frequency drive and its accessories is provided

Operating desk : Provided

Brake : Disc Brake

Safety Guards and Covers : Safety covers provided for all drives.
Sliding door on the front side offered on request.

Pneumatic components All pneumatic components will be of Festo Make.

Dancer Assembly : Horizontal or vertical typedancer assembly is available.

Dancer assembly consists of five numbers ceramic coated pulleys. Two number pulleys are movable and mounted on a carrier with linear bearing Air cylinder and an air pressure regulator is provided for tension control.

Linear potentiometer : Provided for driven payoff stand

Four Pulley Stand : Consists of four number ceramic pulleys mounted on a stand. Two number pulleys are adjustable Vertical rollers are provided at the inlet and the outlet. Suitable printer can be installed on the stand.

Click on the link below to view the video

https://www.youtube.com/watch?v=0vGAt40jDlk https://www.youtube.com/watch?v=jTAyV8vp_Ko