Application : Tension controlled Rewinding of FRP or ARP wire . Bobbin to Bobbin .
Machine Construction : Rewinding line consist of Driven / Non driven Payoff, Dancer Assembly, and Takeup. Machine will be of robust design with head stock, tail Stock, Traverse assembly, Geared Motor, motorized Loading platform etc. mounted on a common base frame.
Rewinding Line offered to suitcustomer requirements of Bobbin Diameter range and weight to be used, Wire size and Speed.
Material : FRP or ARP Wire
Bobbin Dimension :
Maximum Flange dia :1150 mm
Maximum Weight : 900 Kg
Wire Size : 0.4 mm to 4 mm
Maximum Line speed : 1000 Meters/Minute
Bobbin loading : Pintle type between Head stock and Tail stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy gear box with heavy duty bearings.
1. Pneumatically operated : Tail stock shaft with pintle is assembled on a sliding housing with heavy duty bearings mounted on a sturdy gear box. Tail stock pintle movement is pneumatically operated with two number air cylinder, solenoid operated. Non return valve, flow control valve are provided in the air line. All pneumatic components will be Festo make.
2. Manually operated : Shaft with pintle is assembled on a pedestal with heavy duty bearings and operated manually with handle. Screw type with handle operates the tail stock pintle movement
Loading and Unloading of Bobbin : Motorized With AC Geared motor. Loading Platform is mounted on a carrier with six number Linear bearing and two number hardened and hard chrome plated Guide shaft.
Alternatively : Adjustable Ramp provided for loading and unloading of bobbin.
Drive : Applicable for Driven Payoff. With suitable A C Motor and Reduction gear box. Variable frequency drive provided for speed control.
Drive Transmission : V Belt.
Speed and Tension Control : Speed will controlled with Linear Potentiometer of the dancer assembly.
For Non Driven Payoff Disc brake with Precision Air pressure regulator provided to control the tension.
Brake : Disc Brake.
Operating Desk : Operating desk is provided with push buttons, potentiometer etc. provided.
Safety Guards and Covers : Safety covers provided for all drives. Sliding cover on the front side offered as Optional.
Bobbin loading : Pintle type between Head stock and Tail stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy gear box with heavy duty bearings.
1. Pneumatically operated : Tail stock shaft with pintle is assembled on a sliding housing with heavy duty bearings mounted on a sturdy gear box. Tail stock pintle movement is pneumatically operated with two number air cylinder ,solenoid operated. Non return valve, flow control valve are provided in the air line. All pneumatic components will be Festo make.
2. Manually operated : Shaft with pintle is assembled on a pedestal with heavy duty bearings and operated manually with handle. Screw type with handle operates the tail stock pintle movement
Loading / Unloading of Bobbin : Motorized With AC Geared motor. Loading Platform is mounted on a carrier with six number Linear bearing and two number hardened and hard chrome plated Guide shaft.
Adjustable Ramp provided for loading and unloading of bobbin.
Traverse Assembly : With suitable model of Rollring Traverse unit. Pitch and Stroke length can be very finely adjusted to suit the Wire size and width of Bobbin. Traverse speed synchronized with bobbin speed. Guide carrier with four number Linear bearing and two number guide shaft is provided for mounting Ceramic wire guide pulley.
Length Counter : Electronic . Drive : By A C Motor with Reduction gear box.
Speed Control : With AC variable frequency drive. Speed can be very finely adjusted with potentiometer. Encoder coupled to the wire guide pulley maintains the line speed constant throughout the winding.
Drive Transmission : V Belt or Timer Belt
Control Panel : Control Panel with ABB / Siemens make AC variable frequency drive and accessories are supplied.
Operating desk : Operating desk with Push buttons are provided on pay off and take up.
Brake : Disc Brake
Safety Guards and Covers : Safety covers provided for all drives
Sliding door on the front side offered as Optional
Pneumatic components : All pneumatic components will be of Festo Make
Dancer assembly is provided for tension control and is installed between Pay off and Take Up. Horizontal or Vertical type Dancer assembly can be supplied
Construction : Fabricated structure of sturdy design with five number Ceramic coated pulley. Two number pulley mounted on a carrier with linear bearing and guide shaft.
Tension control : With Air cylinder and air pressure regulator.
Linear potentiometer : Provided for driven payoff stand.
Four Pulley Stand : Provided for mounting the printer. Suitable printer can be installed on the stand.
Consists of four number ceramic pulley. Two pulleys are adjustable on slots. Vertical rollers are provided at inlet and outlet.
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