Coating Linefor FRP wire

Coating Linefor FRP wire

Application : Tension controlled off Line coating of FRP wire
Coating line consists of driven or non-driven Payoff, Dancer assembly, Extruder, Capstan assembly , Dancer assembly and Take-up.
We offer custom machines to suit our customer requirements.
Bobbin Dimensions and filled weight : As per customer requirements
Max Flange dia : 1200mm
Maximum Weight : 900 Kg
Wire Size : 0.4mm to 4.0mm
Line speed: As per customer requirement.
Maximum Line speed :
1000 Meters/Minute

Payoff (Unwinder)

Machine Construction : Machine will be of very sturdy design with Head stock, Tail Stock, Motor and Gear box mounted on a common frame.
Bobbin loading : Pintle type between head-stock and tail-stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.

Tail stock : Tail Stock shaft with pintle is assembled on a sturdy housing with pneumatically operated tail stock. Alternatively we offer screw type adjustments with handle for movement of pintle

Loading / Unloading of Bobbin : Motorized with AC Geared motor
Driven type pay off AC Motor is provided. AC Variable frequency drive provided for speed and tension control.
Drive Transmission : V-Belt
Speed and Tension Control : Dancer assembly with Linear Potentiometer provided. Dancer assembly regulates un-winding speed maintaining the line speed and tension uniform.
Horizontal or Vertical type Dancer assembly can be offered. Dancer pulleys will be ceramic coated.
Non Driven type pay off : Disc brake with Precision air pressure regulator is provided for tension control. Dancer assembly is provided without linear potentiometer.
Brake : Disc Brake
Operating Desk : Provided
Safety Guard and Cover : Safety covers provided for all drives
Sliding door : Optional
Extruder : Optional. We can offer extruder with all accessories to suit customer requirements. Customer can directly purchase extruder as we are not manufacturing extruder

Capstan Assembly : Capstan assembly provided for pulling the wire from payoff through the extruder at the required line speed.
Centre height : 1000mm
Drive : AC Geared Motor
Speed Control: BY potentiometer

Take-up(Winder)

Machine Construction : Machine will be of very sturdy design with Head stock, Tail Stock, Motor and Gear box mounted on a common frame.
Bobbin loading : Pintle type between head-stock and tail-stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.

Tail stock : Tail Stock shaft with pintle is assembled on a sturdy housing with pneumatically operated tail stock. Alternatively we offer screw type adjustments with handle for movement of pintle

Loading / Unloading of Bobbin : Motorized with AC Geared motor
Driven type pay off AC Motor is provided. AC Variable frequency drive provided for speed and tension control.
Drive Transmission : V-Belt
Speed and Tension Control : Dancer assembly with Linear Potentiometer provided. Dancer assembly regulates un-winding speed maintaining theline speed and tension uniform.
Horizontal or Vertical type Dancer assembly can be offered. Dancer pulleys will be ceramic coated.
Traverse Assembly : Traverse assembly with Rollring Traverse unit provided.
Traverse Pitch and stroke length can be adjusted very finely adjusted. Traverse speed is synchronized with bobbin speed. Ceramic Wire Guide pulley is provided
Length Counter : Electronic
Drive : With AC Motor with Variable frequency drive.
Tension and speed Control : Linear potentiometer in the dancer assembly maintains line speed in synchronisation with capstan speed and uniform tension.
Drive Transmission : V-Belt
Control Panel : Control Panel with ABB /Siemens or any reputed make AC variable frequency drive and accessories are provided
Operating desk : Provide
Brake : Disc Brake
Safety Guard and Cover : Safety covers provided for all drives.
Sliding door : Optional